{"id":8528,"date":"2024-12-05T16:58:44","date_gmt":"2024-12-05T14:58:44","guid":{"rendered":"https:\/\/www.eurobelt.com\/quickbelts-conveyor-belts-efficient-solution-for-the-production-of-300000-chickens-per-day\/"},"modified":"2024-12-05T17:44:33","modified_gmt":"2024-12-05T15:44:33","slug":"quickbelts-conveyor-belts-efficient-solution-for-the-production-of-300000-chickens-per-day","status":"publish","type":"post","link":"https:\/\/www.eurobelt.com\/en\/quickbelts-conveyor-belts-efficient-solution-for-the-production-of-300000-chickens-per-day\/","title":{"rendered":"Quickbelts Conveyor Belts: Efficient Solution for the Production of 300,000 Chickens Per Day"},"content":{"rendered":"\n<div class=\"wp-block-group is-layout-constrained wp-block-group-is-layout-constrained\">\n<div class=\"wp-block-group is-layout-constrained wp-block-group-is-layout-constrained\">\n<h3 class=\"wp-block-heading has-heading-4-font-size\" style=\"margin-top:0;margin-right:0;margin-bottom:0;margin-left:0\">Application<\/h3>\n\n\n\n<p style=\"margin-top:0;margin-bottom:0\">Hanging of live chicken &#8211; Stunner outlet<\/p>\n<\/div>\n\n\n\n<div class=\"wp-block-group is-layout-constrained wp-block-group-is-layout-constrained\">\n<h3 class=\"wp-block-heading has-heading-4-font-size\" style=\"margin-top:0;margin-right:0;margin-bottom:0;margin-left:0\">Belt type<\/h3>\n\n\n\n<p style=\"margin-top:0;margin-bottom:0\">Quickbelts Q50 Flat Top White<\/p>\n<\/div>\n\n\n\n<div class=\"wp-block-group is-layout-constrained wp-block-group-is-layout-constrained\">\n<h3 class=\"wp-block-heading has-heading-4-font-size\" style=\"margin-top:0;margin-right:0;margin-bottom:0;margin-left:0\">Dimensions<\/h3>\n\n\n\n<p style=\"margin-top:0;margin-bottom:0\">600 mm width, 16 metres length<\/p>\n<\/div>\n\n\n\n<div class=\"wp-block-group is-layout-constrained wp-block-group-is-layout-constrained\">\n<h3 class=\"wp-block-heading has-heading-4-font-size\" style=\"margin-top:0;margin-right:0;margin-bottom:0;margin-left:0\">Daily production<\/h3>\n\n\n\n<p style=\"margin-top:0;margin-bottom:0\">300,000 chickens<\/p>\n<\/div>\n\n\n\n<div class=\"wp-block-group is-layout-constrained wp-block-group-is-layout-constrained\">\n<h3 class=\"wp-block-heading has-heading-4-font-size\" style=\"margin-top:0;margin-right:0;margin-bottom:0;margin-left:0\">Total load<\/h3>\n\n\n\n<p style=\"margin-top:0;margin-bottom:0\">800kg across the entire 16 metre belt.<\/p>\n<\/div>\n\n\n\n<div class=\"wp-block-group is-layout-constrained wp-block-group-is-layout-constrained\">\n<h3 class=\"wp-block-heading has-heading-4-font-size\" style=\"margin-top:0;margin-right:0;margin-bottom:0;margin-left:0\">Speed<\/h3>\n\n\n\n<p style=\"margin-top:0;margin-bottom:0\">Approximately 10 metres per minute, regulated by product accumulation.<\/p>\n<\/div>\n\n\n\n<p>One of the main Mexican companies in chicken production, with a solid presence in Mexico, USA and Latin America, was facing serious problems with its conveyor belts, especially with one located in the live chicken hanging area, at the exit of the stunner, designed for cleaning in acetal material. This belt, which is one of the most important in the factory as it is at the beginning of the whole production process, had to be <strong>replaced every 3 or 4 months<\/strong> due to <strong>wear and tear of the modules<\/strong>. Moreover, during those 3 or 4 months it generated <strong>costly production stoppages<\/strong> and required <strong>intensive maintenance<\/strong>, including the replacement of broken modules, daily surface cleaning and constant adjustments, as the belt stretched and stopped gearing correctly.  <\/p>\n<\/div>\n\n<div class=\"wp-block-microbio-blocks-grid  grid-align-start grid-gap-sm\">\n<div class=\"wp-block-microbio-blocks-grid-cell  grid-row-1 grid-column-10 grid-column-mobile-4\" style=\"--mobile-order:\">\n<div class=\"video-player\"><video poster=\"\" src=\"\/wp-content\/uploads\/2024\/03\/Caso%20exito_Mexico%20Avicola.mp4\"><\/video><div class=\"video-player--buttons\"><div class=\"bg-layer\"><\/div><button class=\"video-player--play-button\" title=\"Play or pause the video\"><svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"24\" height=\"30\" viewbox=\"0 0 24 30\" class=\"play-button\"><path d=\"M22.5625 12.4375C23.4375 13 24 14 24 15C24 16.0625 23.4375 17.0625 22.5625 17.5625L4.5625 28.5625C3.625 29.125 2.4375 29.1875 1.5 28.625C0.5625 28.125 0 27.125 0 26V4C0 2.9375 0.5625 1.9375 1.5 1.4375C2.4375 0.875 3.625 0.875 4.5625 1.5L22.5625 12.4375Z\"><\/path><\/svg><svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"16\" height=\"24\" viewbox=\"0 0 16 24\" class=\"pause-button\"><path d=\"M1 0C0.4375 0 0 0.5 0 1V23C0 23.5625 0.4375 24 1 24C1.5 24 2 23.5625 2 23V1C2 0.5 1.5 0 1 0ZM15 0C14.4375 0 14 0.4375 14 1V23C14 23.5 14.4375 24 15 24C15.5 24 16 23.5 16 23V1C16 0.5 15.5 0 15 0Z\"><\/path><\/svg><\/button><button class=\"video-player--mute-button\" title=\"Turns the volume on or off\"><svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"34\" height=\"28\" viewbox=\"0 0 34 28\" class=\"volume-button\"><path opacity=\"0.5\" d=\"M18.8125 0.1875C18.5 0.0625 18.25 0 18 0C17.5 0 17 0.1875 16.625 0.5625L8.1875 8H3C1.3125 8 0 9.375 0 11V16.9375C0 18.5625 1.3125 19.875 3 19.875H8.1875L16.625 27.375C17 27.875 17.5 28 18 28C18.25 28 18.5 28 18.8125 27.875C19.5 27.5 20 26.8125 20 26V2C20 1.25 19.5 0.5 18.8125 0.1875ZM17.9375 26L8.9375 18H3C2.4375 18 2 17.5 2 17V11C2 10.4375 2.4375 10 3 10H8.9375L17.875 2.0625L17.9375 26ZM28.6875 4.1875C28.25 3.875 27.625 4 27.3125 4.5C27 4.9375 27.125 5.5625 27.5625 5.875C30.3125 7.6875 32 10.75 32 14C32 17.3125 30.3125 20.375 27.5625 22.1875C27.125 22.5 27 23.125 27.3125 23.5625C27.5 23.875 27.8125 24 28.125 24C28.3125 24 28.5 24 28.6875 23.875C32 21.625 34 17.9375 34 14C34 10.0625 32 6.4375 28.6875 4.1875ZM25.375 9.1875C24.9375 8.875 24.3125 9 24 9.5C23.6875 9.9375 23.8125 10.5625 24.25 10.875C25.3125 11.5625 26 12.75 26 14C26 15.3125 25.3125 16.5 24.25 17.1875C23.8125 17.5 23.6875 18.125 24 18.5625C24.1875 18.875 24.5 19 24.8125 19C25 19 25.1875 19 25.375 18.875C27 17.75 28 15.9375 28 14C28 12.125 27 10.3125 25.375 9.1875Z\"><\/path><\/svg><svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"36\" height=\"28\" viewbox=\"0 0 36 28\" class=\"mute-button\"><path opacity=\"0.5\" d=\"M31.375 14L34.6875 10.75C35.0625 10.375 35.0625 9.6875 34.6875 9.3125C34.3125 8.9375 33.625 8.9375 33.25 9.3125L30 12.625L26.6875 9.3125C26.3125 8.9375 25.625 8.9375 25.25 9.3125C24.875 9.6875 24.875 10.375 25.25 10.75L28.5625 14L25.25 17.3125C24.875 17.6875 24.875 18.375 25.25 18.75C25.625 19.125 26.3125 19.125 26.6875 18.75L30 15.4375L33.25 18.75C33.625 19.125 34.3125 19.125 34.6875 18.75C35.0625 18.375 35.0625 17.6875 34.6875 17.3125L31.375 14ZM18 0C17.5 0 17 0.125 16.625 0.5L8.1875 8H3C1.3125 8 0 9.375 0 11V16.9375C0 18.5625 1.3125 19.875 3 19.875H8.1875L16.625 27.375C17 27.6875 17.5 27.875 18 27.875C19.3125 27.875 19.9375 26.75 19.9375 25.9375V2C19.9375 1.1875 19.3125 0 18 0ZM17.9375 26L8.9375 18H3C2.4375 18 2 17.5 2 17V11C2 10.4375 2.4375 10 3 10H8.9375L17.875 2.0625L17.9375 26Z\"><\/path><\/svg><\/button><button class=\"video-player--full-screen-button\"><span>Full screen<\/span><\/button><\/div><\/div>\n<\/div>\n<\/div>\n\n<div class=\"wp-block-group is-layout-constrained wp-block-group-is-layout-constrained\">\n<h3 class=\"wp-block-heading\">Main <mark style=\"background-color:rgba(0, 0, 0, 0)\" class=\"has-inline-color has-secondary-color\">problem<\/mark><\/h3>\n\n\n\n<p>Belt wear caused unexpected downtime, interrupting production and costly maintenance work. The belt stretched, broke and required constant effort to tension it and replace damaged modules. <\/p>\n<\/div>\n\n<div class=\"wp-block-group is-layout-constrained wp-block-group-is-layout-constrained\">\n<h3 class=\"wp-block-heading\">The Eurobelt <mark style=\"background-color:rgba(0, 0, 0, 0)\" class=\"has-inline-color has-secondary-color\">Solution<\/mark><\/h3>\n\n\n\n<p>Eurobelt proposed a testing of its new generation of <strong>Quickbelts <\/strong>with no hinge rods specifically designed for better cleaning and to withstand extreme conditions such as those mentioned above, reducing wear and tear and eliminating the problems of stretching and module breakage.<\/p>\n<\/div>\n\n<div class=\"wp-block-group is-layout-constrained wp-block-group-is-layout-constrained\">\n<h3 class=\"wp-block-heading\"><mark style=\"background-color:rgba(0, 0, 0, 0)\" class=\"has-inline-color has-secondary-color\">Results <\/mark>that speak for themselves<\/h3>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Superior durability<\/strong>: During the 1.7 year, the Quickbelt did not suffer from stretching or breakage of its modules.<\/li>\n\n\n\n<li><strong>Significant cost reduction:<\/strong> While the previous belts were changed every 3 to 4 months, the Quickbelts remained operational for 19 months without any significant failures. This represented a saving of almost 5 belts compared to the previous system. <\/li>\n\n\n\n<li><strong>Zero breakages, zero undesired downtime:<\/strong> All production losses due to unexpected weekly line stoppages were eliminated, as well as the costs of accessories and labour for such maintenance.<\/li>\n\n\n\n<li><strong>Reduced maintenance:<\/strong> Although the belt received a daily surface cleaning, it was not necessary to disassemble it for deep cleaning, which considerably reduced downtime. Sanitisation costs were reduced by approximately 50% in terms of soaps, disinfectants, water and labour. <\/li>\n<\/ul>\n\n\n\n<p>The installation of <strong>Quickbelts <\/strong>not only <strong>increased the durability of the conveyor system<\/strong>, but also <strong>reduced operating costs<\/strong> by reducing the frequency of maintenance and replacement. This resulted in increased operational efficiency for the company, with more<strong> stable production and no interruptions or downtime.<\/strong> <\/p>\n<\/div>\n\n<p><\/p>\n\n<h3 class=\"wp-block-heading\">Does your production process face <mark style=\"background-color:rgba(0, 0, 0, 0)\" class=\"has-inline-color has-secondary-color\">similar challenges<\/mark>?<\/h3>\n\n<p>This case proves that the right <strong>solution can transform the efficiency and reduce the operating costs<\/strong> of a plant.<\/p>\n\n<p>In Eurobelt we work to offer solutions that boost the productivity and durability of the transport system in the poultry industry.<\/p>\n\n<p><a href=\"https:\/\/www.eurobelt.com\/en\/contact\/\" data-type=\"page\" data-id=\"633\"><strong>Contact us now<\/strong><\/a> and take your productivity to the next level.<\/p>\n\n<section class=\"wp-block-microbio-blocks-section child-wide section-align-center  force-blood alignfull\" style=\"padding-top:var(--wp--preset--spacing--space-lg);padding-bottom:var(--wp--preset--spacing--space-lg);--min-height:0;--min-height-mobile:0;--img:url('');--img-mobile:url('');--focal:50% 50%;--focal-mobile:50% 50%\" data-animation-enter=\"alpha\">\n<h2 class=\"wp-block-heading\">Discover the belt used in this <mark style=\"background-color:rgba(0, 0, 0, 0)\" class=\"has-inline-color has-secondary-color\">Success Story<\/mark><\/h2>\n\n\n\n<div class=\"wp-block-microbio-blocks-carousel carousel-full-cards\" data-width=\"600\" data-gap=\"24\"><div class=\"slider-content\"><div class=\"category-demanding-cleaning category-no-rods category-straight brand-quickbelt  banda-card\"><a href=\"https:\/\/www.eurobelt.com\/en\/bandas\/series-q50\/\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"702\" src=\"https:\/\/www.eurobelt.com\/wp-content\/uploads\/2024\/03\/Q50-render-1024x702.jpg\" class=\"attachment-large size-large wp-post-image\" alt=\"\" srcset=\"https:\/\/www.eurobelt.com\/wp-content\/uploads\/2024\/03\/Q50-render-1024x702.jpg 1024w, https:\/\/www.eurobelt.com\/wp-content\/uploads\/2024\/03\/Q50-render-300x206.jpg 300w, https:\/\/www.eurobelt.com\/wp-content\/uploads\/2024\/03\/Q50-render-768x526.jpg 768w, https:\/\/www.eurobelt.com\/wp-content\/uploads\/2024\/03\/Q50-render-1536x1053.jpg 1536w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><div class=\"course-card-content\"><div><h2>Series Q50<\/h2><p>Quickbelts, the new generation of belts without connecting rods, quick and easy to assemble.<\/p><\/div><svg><use xlink:href=\"\/wp-content\/plugins\/microbio-blocks\/assets\/images\/icons-library.svg?ver=2.0.1#arrow\"><\/use><\/svg><\/div><\/a><\/div>\n<\/div><\/div>\n<\/section>\n","protected":false},"excerpt":{"rendered":"<p>One of the leading poultry production companies in Mexico, with a presence in the United States and Latin America, was facing serious problems with its conveyor belts, especially in the live chicken hanging area. The belt was suffering from wear and tear every 3 to 4 months, resulting in costly production downtime and intensive maintenance. This problem affected the performance and operational efficiency in one of the key areas of the production process.  <\/p>\n","protected":false},"author":1489,"featured_media":8510,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"single-post","format":"standard","meta":{"footnotes":""},"categories":[100],"tags":[],"class_list":["post-8528","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-success-stories"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.0 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Quickbelts Conveyor Belts: Efficient Solution for the Production of 300,000 Chickens Per Day - Eurobelt<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.eurobelt.com\/bandas-transportadoras-quickbelts-solucion-duradera-que-optimiza-la-produccion-de-300000-pollos-diarios\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Quickbelts Conveyor Belts: Efficient Solution for the Production of 300,000 Chickens Per Day - Eurobelt\" \/>\n<meta property=\"og:description\" content=\"One of the leading poultry production companies in Mexico, with a presence in the United States and Latin America, was facing serious problems with its conveyor belts, especially in the live chicken hanging area. The belt was suffering from wear and tear every 3 to 4 months, resulting in costly production downtime and intensive maintenance. 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