Pork Processing Transport with Quickbelts

An Italian manufacturer specialised exclusively in the processing of pork meat was facing a critical problem in its production line due to the modular belt previously installed. This belt was showing a ‘vitrification’ phenomenon after a few weeks of use, becoming brittle and generating constant breakages.

Main problem

• There was a real risk of ‘non-conformities’ in audits.

• Potential contamination of food product with trace elements from the belt was a constant concern.

• The company suffered frequent downtime for belt replacement, affecting operational efficiency.

Implemented Solution

To solve these problems, the company decided to install the Quickbelt Q50 Flat Top belt, a new generation of belts without connecting rods, which incorporates a self-cleaning and non-stick system. From the first day of use, this belt proved to be a superior solution.

• Easy installation: Installation was simple and quick, allowing an efficient transition without affecting production.

• Easy cleaning during the production process: Thanks to its self-cleaning system, meat residues did not stick to the belt, but fell down at the end of the conveyor without being retained in the return section of the conveyor.
• Improved disassembly and cleaning: The belt can be easily disassembled and opened to clean the internal parts, simplifying daily maintenance.
• High cut resistance: Although workers sometimes work with knives on the belt, the belt recommended by Eurobelt, Quickbelt Q50 in its Flat Top model, has demonstrated superior resistance compared to the previous belt.
• Non-stick system: Prevents residue accumulation and minimises problems associated with processed meat contact.

Results that speak for themselves

After 9 months of continuous use, the customer continues to see significant improvements in their operation with no failures, no vitrification and no unplanned downtime.

• Cleaning optimisation of both the belt and the conveyor, reducing time and effort.
• Easy maintenance, allowing more efficient replacement of components such as bearings and wearstrip guides.
• Reduced risk of ‘non-conformities’, increasing product safety and quality.
• Longer durability: No breakage or vitrification of the modules has been recorded, ensuring stable production.

Customer is fully satisfied with Eurobelt’s solution, highlighting the improvement in its operative and the reliability of the Q50 belt.
Thanks to its positive experience, the manufacturer has recommended this belt to its conveyor manufacturer, as well as to other users within the industry. In addition, the customer has requested a new offer for additional material, including Quickbelt

Does your production process face similar challenges?